Zephyr motorsports helmet

An AFFORDABLE endurance racing helmet that combines mass customisation and emerging composite technologies
production-ready infrared thermometer
optimised for injection molding manufacture
An AFFORDABLE endurance racing helmet that combines mass customisation and emerging composite technologies
An endurance racing helmet that combines mass customisation and
emerging composite technologies

The ZEPHYR Motorsports Helmet utilises custom TPU/foam composite inserts able to be easily tailored to individuals with a 3D-scan of their head.

Explore the process below.

The ZEPHYR Motorsports Helmet utilises custom TPU/foam composite inserts able to be easily tailored to individuals with a 3D-scan of their head.

Explore the process below.

Sketching and clay modelling.

Sketching and clay modelling.

Concept Proposal.

Concept Proposal.

3D scanned clay model - modified to guide the modeling process.

3D scanned clay model - modified to guide the modeling process.

Materials testing and physical prototyping.

Materials testing and physical prototyping.

ZEPHYR was specifically designed for use in Endurance races. Quick release airflow integration, air pockets, and a hydration system keep drivers cool for hours at a time.

ZEPHYR was specifically designed for use in Endurance races. Quick release airflow integration, air pockets, and a hydration system keep drivers cool for hours at a time.